Technology

Effect of Yarn on Fabric Quality:

 
To ensure the quality of fabrics, we ensure right quality of fibers in the yarn. Before purchasing yarn, we ensure the correct parameters of yarn from the spinning. We are ensuring high-quality yarn using compact spinning technology. We ensure fiber length, fineness, strength as well as Spinning Consistency Index (SCI).

• Cotton ( American Upland Cotton, Non-Uzbek Cotton, Fair Trade Cotton, Organic Cotton)
• Silk (100% Natural Silk)
• Linen and Viscose
• Rayon
• Polyester
• Nylon
• Lyocell and Tencil
• Bamboo and Modal

Fabrication

 
Fibril focuses more on value added, high-end apparel items rather than basic and sources various types of raw materials. For some materials we have international supply networks to offer exact product that the customer wants. We are the supplier of Tensil or Lyocell Jersey, Tencil or Lyocell Polyester Jersey, Viscose Jersey, Lycra Viscose Jersey, Viscose Polyester Jersey, 50/2 cotton jersey, Pique, Rib etc. 100% Cotton of American Origin, fine tip, Peeled silky biological finish.

Knitting Technology

• We produce and control following fabrics.
• Plain Single Jersey
• Yarn Dyed Single Jersey
• Lycra Single Jersey
• Yarn Dyed Lycra Single Jersey
• Single Lacoste
• Double Lacoste
• Single Pique
• Double Pique
• Polo Pique
• French Terry
• Terry with Lycra
• Yarn Dyed Terry
• vYarn Dyed Ly Terry
• Fleece
• Yarn Dyed Lycra Fleece
• Rib
• Interlock
• Flat knit collar, cuff
• Drop needle interlock

Wet Processing Technology

 
We are using bluesign速 standard chemicals in the wet processing technology.

We are trouble shooter for various dyeing defects for many buying houses and brands in Bangladesh. We are producing anti-bacteria and anti-odor treatment fabric. Our 100% Cotton Jersey/Pique Fabric Parameters:

After checking all fabrics parameter, we allow the cutting of below points-

• If fabric shrinkage is controlled
• If fabric width and GSM is controlled
• If fabric smoothness is controlled.

Beside natural fibre fabric, we have a very good source of synthetic fabrics manufacturing plant in Bangladesh. We are technically sound with the following fabrics.

• 100% Polyester Spun S/J
• 100% Polyester CD S/J
• 100% Polyester Mesh with wicking finished
• 100% Polyester Interlock with wicking finished & anti microbial
• 100% Polyester CD Micro Fleece , Both Side Brushed & One Side Anti Pilling
• 100% Polyester Melange Polar Fleece, Both Side Brushed & One Side Anti Pilling
• “50/50 CVC Polar Fleece, Both side Brush One Side Anti Pilling
• 80% Cotton 20 % Polyester CVC Fleece, Both side Brush One Side Anti Pilling
• 100% Polyester Y/D Micro Fleece, Both Side Brushed & One Side Anti Pilling

Sustainable Clothing:

 
Our primary focus on making sustainable clothing made from Bamboo, Eucalyptus, and wood yarn. To make bio-clothing we are expertise on Lyoceoll, Tencel, Modal yarn. If any customer wants to switch from cotton or man-made fiber to sustainable clothing, we have ready fabrics for making samples instantly.

We have strongest sourcing of yarn, this is the primary reason, our fabrics quality is superior and we can beat almost any target price of a product. We can manage to get compact and pre-shrunk yarn, checking all parameters of fibers to get the desired fabrics which will pass most of the parameters set by the customers.

For monitoring the fabrics parameter we have a satellite fabric team, engaged in determining how and where its merchandise i.e fabric will be obtained. It works in coordination with the merchandising department and looks after the delivery of the required goods at the scheduled time and cost.

We offer a large range of fabrics to choose from for production. We are specialized in manufacturing high quality fabrics by ensuring use of premium quality raw materials for diversified clothing Australian Regular Cotton & Sustainable Cotton:

Regular cotton: Most of the case we use Australian Grown cotton to support our Australian buyers, who uses Cotton Australia swing tag with every garment product. Besides, we use compact cotton when the strength of cotton yarn requires higher, Combed compact yarn and Pre-shrunk yarn.

Sometimes, some customer wants non-genetically modified cotton, sustainable cotton. In that case we provide GOT�s certified cotton, BCI cotton.

Being the governing body, textile engineers, have greater access to yarn manufacturing industries where we can achieve required yarn parameters for our customers. Before purchasing yarn, our team checks the determinants of Lea strength & CSP of Cotton.

Fabric Manufacturing:

Fabric and it’s quality is the first concern for quality garments. We have Oekotex, ISO, GOT’s certified industries from where we can process our fabrics. As different dyeing plant is renowned for different type of fabrics, we have a greater flexibility to select the industries accordingly.

The main reason, we don’t have any MOQ for garment is the strongest source of dyeing industries. Being key personnel are of textile engineering affiliation, we have better access to many dyeing industries for processing the fabrics, having great controlling parameters to achieve the best fabrics for customers.

Sampling:

 
We have our own sampling section incorporated as a limited company. From here we support SMS order, samples and Online Retailers. Samples development is free for our existing customers. For new customers, we charge a minimal amount for sampling. From pattern making to sampling the development charge is $50 for tee made of Bamboo-lyocell / Bamboo-modal (using available fabrics), $50 for hoodies made from cotton yarn, tracksuits $75 (hoodies and Trousers) made from cotton yarn, dresses of women / children $100, denim pants and shirts $100 etc without FedEx or DHL charges.

Prints / Embo:

We provide any prints and embo on demand. We are able to print digitally on Cotton, Viscose, Rayon, Tencel yarn. Our print range covers, all over print digital print, all over flatbed print, Rubber Print, Semi-rubber, Sequin, Flock Print, HI density print, Reactive Print, Pigment print, Discharge Print, Puff Print, Foil Print, Brush, Paint, Acid Print, Photo Print, Heat Transfer Print.

Our print development charges are $30 for Logo and Chest print. $50 for embroidery.

$100 for all over print development

Our prints are wash guaranteed and pass through long conveyor belt.

Services: T-shirt printing / Embo Logos & Design Services Custom T-Shirt Printing

Sustainable Packaging:

 
We have been developing eco-friendly material packaging, and strive to provide you with a variety of sustainable packaging solutions. We develop any swing tag, wash care label, neck label made from sustainable materials. Besides we have option to use bag made from jute fabric, sustainable cotton fabric etc.

For development of standard care label 1000 pcs $20 1000 pcs swing tag (standard paper 600 gsm, very thick)-$50

Our print development charges are $30 for Logo and Chest print. $50 for embroidery.

$100 for all over print development

Our prints are wash guaranteed and pass through long conveyor belt.

Services: T-shirt printing / Embo Logos & Design Services Custom T-Shirt Printing

Garment Dyeing/Washing:

 
We have link with some state of art garment washing plant with capability of washing, dry processing, dying, over dying, etc. We have a range of washing types for our garments, from light stone wash to enzyme bleach wash and different type of garment wash, example; deep dyeing, pigment dyeing, tie-dye, burnout etc.
 

Quality control

 
We provide our quality garments to reputable buyers/importers and departmental chain stores in AUSTRALIA, UK, EU and USA markets. Since our Establishment we have developed a long term trade relationship with most of our potential Buyer & have earned trust in achieving their quality standard in respective markets.

Once an order has been placed with a supplier, we take the following steps to see that only correct merchandise is shipped.

We draw samples of fabric to be used and check its quality, weight, shrinkage, color fastness, etc. We call for lab-dips and obtain buyers� approval of shades before bulk fabric is dyed.

Before production is started, we obtain approval sample and check it minutely in all respects such as size specification, workmanship, cleanliness and proper fit of the garment.

We also suggest from time to time, possible improvements in production process to improve workmanship and get perfect merchandise.

Our quality controllers visit factories at regular intervals, making surprise checks, to see that only the correct quality is produced and reject sub-standard and defective pieces in the production pipeline itself.

When the consignment is ready, we carry out systematic inspection as suggested by our buyers. If the merchandise is found satisfactory, we issue a certificate of inspection